Quality Assurance Manager
Quality Assurance
Grapevine, TX, USA
Posted on Sep 16, 2026
Key Responsibilities
Quality Reporting & Factory Audits
- Conduct weekly virtual meetings with vendors to review in-process quality reports and ensure adherence to the AQL 1.5 requirement
- Conduct monthly virtual audit meetings at specified factories on targeted POs, with particular emphasis on:
- Key programs and strategic style categories
- New silhouettes entering production for the first time
- New fabrications and material blends
- Large fashion programs with high volume or visibility
- Track and trend quality data across vendors and factories to identify recurring issues and drive corrective action plans
- Maintain clear documentation and reporting cadence so quality performance is visible to Sourcing, Technical Design, and leadership
Garment Testing & Safety Compliance
- Partner closely with Sourcing and Technical Design to execute garment testing protocols across all product categories
- Conduct kids' safety testing prior to production to ensure compliance with applicable safety regulations and standards
- Ensure all garments meet Chubbies' internal quality benchmarks as well as external safety and regulatory requirements
- Establish and update testing protocols for new products, materials, and constructions as the product line evolves
- Partner with SGS (or other accredited testing labs) to define appropriate testing requirements, scope test plans, and interpret results
- Stay current on testing standards, safety regulations, and industry best practices, updating internal protocols as needed
Vendor & Packing Compliance
- Partner with the vendor base to ensure packing compliance, including labeling, folding, poly-bagging, and carton specifications
- Conduct QA checks on packed goods prior to shipment to confirm compliance with brand and retail partner requirements
- Serve as a key point of contact for vendors on quality-related questions, corrective actions, and continuous improvement initiatives
Retail & Wholesale QA
- Support quality assurance efforts for products distributed through retail and wholesale channels, ensuring consistency with eComm quality standards
- Partner with retail/wholesale account teams to understand and comply with any retailer-specific quality, labeling, or packaging requirements (e.g., chargebacks avoidance, routing guide compliance)
- Monitor and address quality issues surfaced through retail partner feedback, store-level returns, or wholesale account complaints
- Help ensure a consistent customer experience and brand quality standard across all sales channels, direct-to-consumer, wholesale, Amazon, retail.
Returns Management
- Establish implement and monito processes in partnership with the third-party return vendor or 3PL facility.
- Review return reasons and trends to identify quick action response to all fit issues and create action plans that can be feed back into sourcing and design decisions
- Partner with Customer Experience teams as needed to identify trends that can be quickly resolved to maintain high level customer satisfaction.
Cross-Functional Collaboration
- Act as the primary quality liaison between Sourcing, Technical Design, vendors, and testing labs
- Provide metrics against establish objectives to leadership on quality performance, risks, and improvement initiatives
- Support new product launches by ensuring quality and testing milestones are met on schedule
Qualifications
- 7+ years of experience in Quality Assurance, ideally within apparel, softlines, or consumer products
- 3-4 years of experience in a manufacturing environment, with direct exposure to factory operations and production processes
- Strong, hands-on experience with garment testing methodologies and standards
- Deep understanding of garment quality construction, materials, and common defect categories
- Experience with compliance standards and protocols, including children's product safety testing
- Experience working with third-party testing labs (e.g., SGS, Bureau Veritas, Intertek) strongly preferred
- Prior experience supporting both eCommerce and retail/wholesale quality programs is a plus
- High attention to detail and strong organizational skills
- Comfortable managing multiple vendors, factories, and timelines simultaneously
Key Attributes
- Strong communicator, comfortable leading virtual meetings with international vendors and factories
- Analytical mindset with the ability to identify trends and root causes from quality data
- Proactive problem-solver who can balance speed-to-market with quality standards
- Collaborative and cross-functional, able to build strong working relationships with Sourcing, Technical Design, and vendor partners
- Passion for product quality and the customer experience, aligned with the Chubbies brand voice and culture